Mariner 2hp 2 Stroke Outboard Overhaul Manual

Posted on by  admin
  1. 2hp 2 Stroke Outboard
2hp 2 stroke outboard

I've got a water pump problem with an old (1984?) but little-used outboard that came with Katouf. It starts and runs but now no water comes from the exhaust. It is regularly run in the after-use fresh water tank at the club so salt deposits shouldn't be a problem. I've followed the threads on the MB forum and am confident that the impellor has died of old age. The problem is how to get at it! I've undone the two bolts and got the lower casing apart but only about 1/4'. I'm reluctant to pull or lever too much (to try and pull the drive shaft from the head or the cooling water tube from its rubber grommet) in case they won't go back.

2 stroke outboard engines

Thought I'd try going in from the prop end to release the circlip at the bottom of the drive shaft but having undone the top and bottom 10mm bolts, I can't separate the packing gland from the housing - the paint is still new and the joint is well hidden. It's remained undisturbed and unserviced for years. Should I hit it, lever it apart or what? I've looked at the boats.net/parts website for the exploded drawings (thank you Vic S) but cant see anything obvious. I need to be careful as the part is labelled obsolete! Unfortuately you are in a bit of a catch 22 situation.

Owners manual for husqvarna 44 chainsaw. You will also find other more detailed husqvarna model specifications by clicking on the husqvarna links on this page Model C.I.

Dec 3, 2017 - This is the Highly Detailed factory service repair manual for the1989 YAMAHA OUTBOARD 2 HP 1 CYL. (43CC) 2-STROKE, this Service.

2hp 2 Stroke Outboard

I had exactly the same problem with a 4hp yamaha. The shaft would not pull out of the crank due to seizure and removing the circlip at bottom dosen't help as the pump impellor has a roll pin through the middle and a cover bolted over the top. You cannot remove the lower casing from the leg without removing the shaft from the crankcase first.

I gave up being gentle on mine and eventually destroyed the lower casing/water pump trying to get it apart! The circlip on the end of the shaft broke and the rollpin ripped out through the pump housing. The shaft is still stuck in the engine even after gripping in a vice and belting the lower part of the crank with a lump hammer!

Mariner 2hp 2 Stroke Outboard Overhaul Manual

Result - bought another second hand engine! You could try squirting a penetrating spray through the gap so it runs down the shaft to the joint between it and the crank but other than that it is brute force and hope it gives before it breaks. I have got the Full Repair Manual supposedly for all Yamaha outboards 1984-1996 2-250hp. If you pm me I can email you the manuals that should cover something that resembles your engine! Don't be surprised if you do get it apart and find serious corrosion.

The packing gland on the engine I broke was corroded away and the bottom bearing seal housing on the shaft was also just white powder! Last edited by captainboo; 25-06-10 at 14:36.

I had the same problem with my Yam 4 hp 2 stroke, after a fair bit of hammering down on the cavitation plate (protected with a piece of wood) and inserting wedges in the joint I eventually got the shaft out but not before breaking a bit off the cavitation plate. On further inspection the splined hole in the crank shaft was full of white/grey crud which took a poking out. I greased the splines with silicone grease put it all back together and it is still going strong and although the cavitation plate has a piece missing I cannot tell any difference. I've got a water pump problem with an old (1984?) but little-used outboard that came with Katouf. It starts and runs but now no water comes from the exhaust. It is regularly run in the after-use fresh water tank at the club so salt deposits shouldn't be a problem.

I've followed the threads on the MB forum and am confident that the impellor has died of old age. The problem is how to get at it! I've undone the two bolts and got the lower casing apart but only about 1/4'. I'm reluctant to pull or lever too much (to try and pull the drive shaft from the head or the cooling water tube from its rubber grommet) in case they won't go back. Thought I'd try going in from the prop end to release the circlip at the bottom of the drive shaft but having undone the top and bottom 10mm bolts, I can't separate the packing gland from the housing - the paint is still new and the joint is well hidden. It's remained undisturbed and unserviced for years. Should I hit it, lever it apart or what?

I've looked at the boats.net/parts website for the exploded drawings (thank you Vic S) but cant see anything obvious. I need to be careful as the part is labelled obsolete!

AlanMy ancient (pre-cdi -no gears) 2hp Yamaha was badly salted up when I recued it from my father's shed. In the process of stripping it down to dig the salt / corrosion out of the water passages in the head and exhaust manifold- I had to dismantle the leg. The grommets at the ends of the water tube had gone hard- and it pulled the whole lot from the underneath of the power head / manifold. It ought to have come out reasonably easily. It is a rather fiddly job putting the water pump back together and making sure the water tube is in the right place both ends. New water tube / seals each end, new impeller & pin etc. Much better now.

If you have problems with old Yamaha parts, I have found Caley Marina at Inverness both knowledgable and helpfull, and they post stuff quite readily. Sorry for the delay in getting back on the forum and thanks for the replies.

The outboard is the non gear/astern model - once started you go where you're pointed. The water pump is definitely not behind the prop. I'm still hoping that a treatment with plus-gas dripped down the upside down drive shaft (accessed through the gap already opened out between the lower casing and the leg) will free the drive shaft from the head. Not a priority at the moment as SWMBO has some urgent gardening and decorating jobs in exchange for sailing last Friday and yesterday!

Comments are closed.