Mercury V6 Engine Service Manual
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This is the Highly Detailed factory service repair manual for theMERCURY MERCRUISER MARINE ENGINES GM V6 262 CID (4.3L) 1998, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. They are specifically written for the do-it-yourself-er as well as the experienced mechanic.MERCURY MERCRUISER MARINE ENGINES GM V6 262 CID (4.3L) 1998 Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers: Important Information Removal and Installation Engine Electrical Systems Fuel System Cooling System Exhaust System Drivers Power Steering System File Format: PDF Compatible: All Versions of Windows & Mac Language: English Requirements: Adobe PDF Reader NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveMERCURY MERCRUISER MARINE ENGINES GM V6 262 CID (4.3L) 1998 Service Repair Workshop Manual. Looking for some other Service Repair Manual,please check: Thanks for visiting! MERCURY MERCRUISER MARINE ENGINES GM V6 262 CID (4.3L) 1998 Service Repair Manual.
1. Number 25 Printed in U.S.A. 90-861328-1 11991999, Mercury Marine GM V-6 262 CID (4.3L) MARINE ENGINES SERVICE MANUAL. 90-i MerCruiser #25 GM V-6 262 CID (4.3L) 90-861328-1 MerCruiser #25 GM V-6 262 CID (4.3L) 90-861328-1. 90-861328-1 NOVEMBER 1999 Page i Notice Throughout this publication, “Dangers,” “Warnings” and “Cautions” (accompanied by the In- ternational HAZARD Symbol ) are used to alert the mechanic to special instructions con- cerning a particular service or operation that may be hazardous if performed incorrectly or carelessly.
OBSERVE THEM CAREFULLY! These “Safety Alerts” alone cannot eliminate the hazards that they signal. Strict compliance to these special instructions when performing the service, plus “Common Sense” operation, are major accident prevention measures. DANGER DANGER - Immediate hazards which WILL result in severe personal injury or death. WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal in- jury or death.
CAUTION Hazards or unsafe practices which could result in minor personal injury or product or property damage. Notice to Users of This Manual This service manual has been written and published by the Service Department of Mercury Marine to aid our dealers’ mechanics and company service personnel when servicing the products described herein. It is assumed that these personnel are familiar with the servicing procedures of these prod- ucts, or like or similar products manufactured and marketed by Mercury Marine, that they have been trained in the recommended servicing procedures of these products which in- cludes the use of mechanics’ common hand tools and the special Mercury Marine or recom- mended tools from other suppliers. We could not possibly know of and advise the service trade of all conceivable procedures by which a service might be performed and of the possible hazards and/or results of each method. We have not undertaken any such wide evaluation. Therefore, anyone who uses a service procedure and/or tool, which is not recommended by the manufacturer, first must completely satisfy himself that neither his nor the products safety will be endangered by the service procedure selected. All information, illustrations and specifications contained in this manual are based on the latest product information available at the time of publication.
As required, revisions to this manual will be sent to all dealers contracted by us to sell and/or service these products. It should be kept in mind, while working on the product, that the electrical system and ignition system are capable of violent and damaging short circuits or severe electrical shocks. When performing any work where electrical terminals could possibly be grounded or touched by the mechanic, the battery cables should be disconnected at the battery. Any time the intake or exhaust openings are exposed during service they should be covered to protect against accidental entrance of foreign material which could enter the cylinders and cause extensive internal damage when the engine is started. Page ii 90-861328-1 NOVEMBER 1999 It is important to note, during any maintenance procedure replacement fasteners must have the same measurements and strength as those removed.
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Numbers on the heads of the met- ric bolts and on the surfaces of metric nuts indicate their strength. American bolts use radial lines for this purpose, while most American nuts do not have strength markings. Mis- matched or incorrect fasteners can result in damage or malfunction, or possibly personal injury. Therefore, fasteners removed should be saved for reuse in the same locations when- ever possible.
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Where the fasteners are not satisfactory for re-use, care should be taken to select a replacement that matches the original. We reserve the right to make changes to this manual without prior notification. Refer to dealer service bulletins for other pertinent information concerning the products described in this manual. Engine Mechanical Components Many of the engine mechanical components are designed for marine applications. Unlike automotive engines, marine engines are subjected to extended periods of heavy load and wide-open-throttle operation and, therefore, require heavy-duty components. Special marine engine parts have design and manufacturing specifications which are required to provide long life and dependable performance.
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Marine engine parts also must be able to resist the corrosive action of salt or brackish water that will rust or corrode standard automo- tive parts within a short period of time. Failure to use recommended Quicksilver service replacement parts can result in poor en- gine performance and/or durability, rapid corrosion of parts subjected to salt water and possibly complete failure of the engine. Use of parts other than recommended service replacement parts, will void the warranty on those parts which are damaged as a result of the use of other than recommended replace- ment parts. Replacement Parts WARNING Electrical, ignition and fuel system components on MerCruiser Engines and Stern- drives are designed and manufactured to comply with U.S.
Coast Guard Rules and Regulations to minimize risks of fire or explosion. Use of replacement electrical, ignition or fuel system components, which do not comply to these rules and regulations, could result in a fire or explosion hazard and should be avoided. When servicing the electrical, ignition and fuel systems, it is extremely important that all components are properly installed and tightened. If not, any electrical or ig- nition component opening would permit sparks to ignite fuel vapors from fuel sys- tem leaks, if they existed.
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